- Joined
- Feb 18, 2025
- Threads
- 1
- Messages
- 171
- Reaction score
- 192
- Location
- Earth
- Vehicles
- Macan 4S, Audi RS5
So just for the sake of moving some of the actual science of EV charging into this thread, I'm starting from the beginning. This will hopefully help explain when the car is or isn't conditioning the battery and why.
For lithium batteries in current EVs, the temperature/behavior looks approximately like this (based on battery pack temperature, not outside air):
Preconditioning can only help if all of the following is true:
Preconditioning Heat Gain Limits
This is where physics rules the roost. The formula is Q=mcT (Heat gain equals mass times specific heat for that material times the change in temperature).
The heating element in most EVs is 5-6kW, and it will run for 20-40 minutes as a cycle. Assuming 100% efficiency (which of course isn't actually happening in reality) and 30 minutes, a preconditioning cycle "costs" 3kWh, or about 10MJ of heat (Q). The mass (m) of the Macan's battery pack and coolant loop/heat exchanger is about 800kg. The specific heat is about 1200 J/kgC. All that works out to roughly 10 degrees C added to the battery temperature by a preheating cycle.
Effect of Temperature on Charging Times
Although the curve is not linear at extremes, the early part of the curve is close. For every 1 degree C temperature drop, charging rates decrease by a little over 1%. So a 10C difference is about a 12-15% slower charge, all things being equal. In other words, if you're getting 240kW at 30C, you're getting about 200kW at 20C initially. But it won't stay 40kW behind for the full charging stop because of the intense heat generated by DC fast charging.
A preconditioned car has an initial advantage, and it can spend longer at the highest part of the charging curve as a result. However, it must also add back the extra energy spent preconditioning, and the higher initial charge rate also means it will hit the temperature ceiling faster and switch to cooling sooner as well, all of which eats into that 15% initial advantage, leveling out at about 10% faster on the 10-80% charge range, or 2-3 minutes on that stop, extending from 21 minutes to 24.
The time lost is front-loaded, so if you shorten your charging stop to end at 50% instead, which in ideal conditions takes 10 minutes, the lack of preconditioning will extend that same 3 minutes to 13 minutes. So in other words, the only way to "double" your charging stop without preconditioning is to stop for under 5 minutes.
How to Read DC Fast Charging Output
The first 30-60 seconds of charging involve a lot of noise. The speeds displayed there are meaningless. Let the charging settle and then look at the speed. You can check in 5 minute increments and compare your SOC, battery temperature, and power delivered to see this in real time.
The only way to measure preconditioning vs. not, if you are desperate to do so and can't just trust the car to manage this, is to look at the difference between the outside air temperature and the battery temperature at the point you (1) start the drive and (2) arrive at the DC charger.
Here is some direct data from a recent 900-mile road trip using EA. The two bold rows at the bottom were preconditioned via PCM stopovers. All others were not, via CarPlay. For reference, a "perfect" 10-80% charge averages 191.7kW. The actual time savings from preconditioning on this trip is 7% (161 vs 150kW) and preconditioning raised the battery temperature 9F (5C and not 10C here, because that was all that was needed to reach 30C/90F).
For lithium batteries in current EVs, the temperature/behavior looks approximately like this (based on battery pack temperature, not outside air):
- < 0C/32F: battery pack unhappy and inefficient at both charging and discharging. Car will heat the battery to get above this temperature in normal driving because the range lost exceeds the cost of powering the heater.
- 10C/50F: upper limit for conditioning heat usefulness. Above this temperature, range loss of running the heater exceeds any temperature gains other than for fast charging. Most EVs will not heat batteries above this temperature except with a DCFC destination.
- 20C/70F: ideal battery temperature for discharge. No known EV will apply conditioning heat above this temperature, even for DCFC.
- 30C/85F: ideal battery temperature for fast charging.
- 40C/100F: battery too warm. Cooling fans kick in.
- > 50C/120F: battery overheating. Car will aggressively cool down and may limit charging and/or power output until the battery cools down below 50C.
Preconditioning can only help if all of the following is true:
- Battery temperature must be below ~15C
- State of charge must be above ~10% when cycle starts (or use of power for heating threatens range)
- Distance to DC charger must be at least ~15 minutes (or heater will not materially change battery pack temperature)
- Distance to DC charger must be less than ~45 minutes (or battery pack will cool after end of cycle)
Preconditioning Heat Gain Limits
This is where physics rules the roost. The formula is Q=mcT (Heat gain equals mass times specific heat for that material times the change in temperature).
The heating element in most EVs is 5-6kW, and it will run for 20-40 minutes as a cycle. Assuming 100% efficiency (which of course isn't actually happening in reality) and 30 minutes, a preconditioning cycle "costs" 3kWh, or about 10MJ of heat (Q). The mass (m) of the Macan's battery pack and coolant loop/heat exchanger is about 800kg. The specific heat is about 1200 J/kgC. All that works out to roughly 10 degrees C added to the battery temperature by a preheating cycle.
Effect of Temperature on Charging Times
Although the curve is not linear at extremes, the early part of the curve is close. For every 1 degree C temperature drop, charging rates decrease by a little over 1%. So a 10C difference is about a 12-15% slower charge, all things being equal. In other words, if you're getting 240kW at 30C, you're getting about 200kW at 20C initially. But it won't stay 40kW behind for the full charging stop because of the intense heat generated by DC fast charging.
A preconditioned car has an initial advantage, and it can spend longer at the highest part of the charging curve as a result. However, it must also add back the extra energy spent preconditioning, and the higher initial charge rate also means it will hit the temperature ceiling faster and switch to cooling sooner as well, all of which eats into that 15% initial advantage, leveling out at about 10% faster on the 10-80% charge range, or 2-3 minutes on that stop, extending from 21 minutes to 24.
The time lost is front-loaded, so if you shorten your charging stop to end at 50% instead, which in ideal conditions takes 10 minutes, the lack of preconditioning will extend that same 3 minutes to 13 minutes. So in other words, the only way to "double" your charging stop without preconditioning is to stop for under 5 minutes.
How to Read DC Fast Charging Output
The first 30-60 seconds of charging involve a lot of noise. The speeds displayed there are meaningless. Let the charging settle and then look at the speed. You can check in 5 minute increments and compare your SOC, battery temperature, and power delivered to see this in real time.
The only way to measure preconditioning vs. not, if you are desperate to do so and can't just trust the car to manage this, is to look at the difference between the outside air temperature and the battery temperature at the point you (1) start the drive and (2) arrive at the DC charger.
Here is some direct data from a recent 900-mile road trip using EA. The two bold rows at the bottom were preconditioned via PCM stopovers. All others were not, via CarPlay. For reference, a "perfect" 10-80% charge averages 191.7kW. The actual time savings from preconditioning on this trip is 7% (161 vs 150kW) and preconditioning raised the battery temperature 9F (5C and not 10C here, because that was all that was needed to reach 30C/90F).
| Ambient | Start SOC | Battery 0min | Batt 5min | Batt 15min | End SOC | Duration | kWh | Avg KW |
|---|---|---|---|---|---|---|---|---|
| 44F | 9% | 79F | 95F | 108F | 81% | 30min | 72.4 | 144.8 |
| 46F | 25% | 81 | 108 | 114 | 85% | 25 | 60.7 | 145.5 |
| 43 | 16% | 83 | 112 | 116 | 82% | 24 | 65.8 | 164.5 |
| 53 | 17% | 84 | 114 | 119 | 87% | 29 | 70.2 | 145.2 |
| 47 | 21% | 95 | 122 | 127 | 87% | 26 | 67.0 | 154.8 |
| 41 | 6% | 81 | 92 | 106 | 83% | 32 | 74.9 | 140.4 |
| 37 | 12% | 82 | 107 | 125 | 86% | 30 | 76.7 | 153.4 |
| 46 | 11% | 89 | 121 | 129 | 87 | 30 | 75.3 | 150.6 |
| 38 | 5% | 92 | 128 | 131 | 87 | 30 | 85.6 | 171.2 |
Sponsored